A Study on the Numerical Simulation of Rock Breaking by PDC Wear Teeth Cutting
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摘要: 现有文献针对切削齿的数值模拟研究较少考虑磨损高度对切削齿温度、切削载荷的影响,然而PDC切削齿磨损后受力恶化、热磨损加剧导致快速失效。为了探讨这一问题,基于弹塑性力学和岩石力学,以Drucker-Prager准则作为岩石的本构模型建立磨损齿的三维动态旋切仿真模型,运用数值模拟的方法对切削齿在不同的磨损高度、切削深度、前倾角的条件下,分析磨损齿的受力状态以及温升幅度。结果表明,与未磨损齿相比,磨损齿的切削载荷随磨损高度增加而变大,且切削齿(直径13.4 mm,总高8 mm)磨损高度为1.5 mm时达到最大;切削齿磨损越严重,吃入到同一深度所需力越大;前倾角增加,导致切削载荷也会变大,因此磨损齿在切削钻进途中,磨损高度越高,前倾角越大,切削齿的失效风险越高;切削齿磨损高度增加,切削齿温升显著增加,在模拟条件下可提高54 %~103 %。
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关键词:
- Drucker-Prager准则 /
- 单齿切削 /
- 切削载荷 /
- 切削热
Abstract: The existing literature on numerical simulation of cutters rarely considers the effect of wear height on cutter temperature and cutting load. However, the force and thermal wear of PDC cutters deteriorate after wear, leading to rapid failure. In order to discuss this problem, based on elastoplastic mechanics and rock mechanics, the Drucker-Prager criterion was used as the rock constitutive model to establish a three-dimensional dynamic rotational simulation model of the worn teeth. The numerical simulation method was used to analyze the stress state and temperature rise amplitude of the worn teeth under the conditions of different wear heights, cutting depths and front angles. The results show that, compared with unworn teeth, the cutting load of worn teeth increases with the increase of wear height, and the maximum is reached when the wear height of the cutting teeth (diameter 13.4 mm, total height 8 mm) is 1.5 mm. The more serious the wear of the cutting teeth, the greater the force required to enter the same depth; The cutting load will increase with the increase of the front Angle. Therefore, the higher the wear height and the higher the front Angle, the higher the failure risk of the cutter. With the increase of cutter wear height, the temperature rise of cutter significantly increases, which can be increased by 54%-103% under simulated conditions.-
Key words:
- Drucker-Prager criterion /
- Single tooth cutting /
- Cutting load /
- Cutting heat
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