Simulation study of cutting fluid flow field in kerf of fine diameter diamond wire saw
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摘要: 电镀金刚石线锯广泛应用于单晶硅和蓝宝石等硬脆材料的切片加工领域。随着晶片大尺寸化及锯丝细线化,锯切加工过程中锯缝越来越“深且窄”,切削液在锯切过程中充分发挥作用,对切片质量影响较大。基于计算流体力学数值模拟,通过建立CFD锯缝模型,对金刚石线锯锯切加工材料时,锯缝内切削液流场进行分析研究。仿真分析发现:在小尺寸锯缝内,随着走丝速度增大至25m/s以上,切削液更能充分进入锯缝,在锯丝与工件接触区域及非接触区域充满液体后,接触区域内流体压力在0.179MPa左右,非接触区域流体压力在0.159MPa左右;切削液粘度和表面张力在一定范围内的降低,有利于保证锯缝内切削液的相对饱和与稳定,同时可以使锯缝内切削液压力分布更为稳定。
Abstract: Diamond wire saw is widely used in the field of chip processing of hard and brittle materials such as monocrystalline silicon and sapphire. With the large size of the chip and the fine line of the sawing wire, the kerf is more and more "deep and narrow" in the sawing process, and the cutting fluid plays a full role in the sawing process, which has a great impact on the quality of the slice. Based on the numerical simulation of computational fluid dynamics, the cutting fluid flow field in the kerf of diamond wire saw was analyzed and studied by establishing the CFD kerf model. The simulation analysis found that: in the small size kerf, with the increase of wire speed to more than 25m/s, the cutting fluid can more fully enter the kerf, after the sawing wire and the workpiece contact area and non-contact area filled with liquid, the fluid pressure in the contact area is about 0.179MPa, the fluid pressure in the non-contact area is about 0.159MPa; The reduction of the viscosity and surface tension of the cutting fluid in a certain range is conducive to ensuring the relative saturation and stability of the cutting fluid in the kerf, and the pressure distribution of the cutting fluid in the kerf is more stable.
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