金刚石钻头高效破岩技术新进展

沈立娜; 贾美玲; 蔡家品; 吴海霞; 李春; 刘海龙

doi:10.13394/j.cnki.jgszz.2022.3009

金刚石钻头高效破岩技术新进展

doi: 10.13394/j.cnki.jgszz.2022.3009

北京探矿工程研究所, 北京 100083

详细信息

作者简介:
沈立娜，女，1985年生，高级工程师。主要研究方向：金刚石钻头及钻具的优化设计。E-mail：slns@foxmail.com

中图分类号: TE921.1
计量
- 文章访问数: 419
- HTML全文浏览量: 104
- PDF下载量: 73
- 被引次数: 0
出版历程
- 收稿日期: 2022-07-03
- 修回日期: 2022-08-17
- 录用日期: 2022-08-20
- 刊出日期: 2023-01-12

New development of efficient rock breaking technology with diamond bit

Beijing Institute of Exploration Engineering, Beijing 100083, China

摘要

摘要: 金刚石钻头是钻进破岩的重要工具。近些年来，随着新型复合材料的应用及精密加工技术的不断进步，结合钻井装备的不断创新，金刚石钻头取得了迅速发展。本文简要介绍了金刚石钻头高效破岩技术的一些新进展，并提出了今后可能的发展方向。
- 金刚石钻头 /
- 破岩 /
- 钻探
Abstract: Diamond bit is an important tool for drilling. In recent years, with the application of new composite materials and the continuous progress in precision machining technology, combined with the continuous innovation of drilling equipment, diamond bits have achieved rapid development. This paper briefly introduces some new progress of efficient rock breaking technology with diamond bit, and puts forward the possible development directions in the future.
- diamond bit /
- rock breaking /
- drilling

HTML全文

图 1 宝长年钻头

Figure 1. Longyear™ Diamond Bit

下载: 全尺寸图片幻灯片

图 2 Fodia公司Vulcan系列钻头

Figure 2. Vulcan configuration diamond bit from Fodia

下载: 全尺寸图片幻灯片

图 3 仿生自补偿一体式高胎体孕镶金刚石钻头

Figure 3. Bionic self-compensating integrated high-matrix impregnated diamond coring bit

下载: 全尺寸图片幻灯片

图 4 特高多层胎体孕镶金刚石钻头

Figure 4. Multi-layer bit with extra-high matrix

下载: 全尺寸图片幻灯片

图 5 3D打印栅格钻头工作层示意图

1.外侧栅格；2.内侧栅格；3.中间栅格；4.水口；5.钢体；6.基体；7栅格间隙

Figure 5. Profile of IDBGM and 3D-printed IDBGM working layer

1-grid piece on the outside, 2-grid piece on the inside, 3-grid pieces in the middle, 4-waterways, 5- steel body, 6-matrix, 7-space between two adjacent grid pieces

下载: 全尺寸图片幻灯片

图 6 Smith公司多种切削齿系列

a. Strata锥脊齿; b. Hyper马鞍齿; c. Axe斧形齿; d. Stinger锥形齿; e. Enduro360旋转齿

Figure 6. Smith blade family

a. Strata element; b. Hyper element; c. Axe element; d. Stinger element; e. Enduro360 element

下载: 全尺寸图片幻灯片

图 7 Dynamus-蛟龙系列钻头

Figure 7. Dynamus extended-life drill bit

下载: 全尺寸图片幻灯片

图 8 Stabilis双倒角切削齿

Figure 8. Stabilis reinforced cutters

下载: 全尺寸图片幻灯片

图 9 井底动力适配用孕镶金刚石钻头

（a）Smith K705钻头；（b）贝克休斯公司IRev钻头；（c）NR826M孕镶金刚石钻头

Figure 9. Impregnated diamond bits for bottom hole dynamic drill tools

(a) Smith K705 drill bit ; (b) Baker Hughs IRev drill bit; (c) NR826M impregnate drill bit

下载: 全尺寸图片幻灯片

图 10 3种钻头在博孜区块巨厚砾石层使用情况对比

Figure 10. Comparison of three kinds of bits used in the massive gravel layer in the Bozi Block

下载: 全尺寸图片幻灯片

参考文献(27)

[1]	王剑波, 胡大梁. 元坝12-1H超深井开窗侧钻技术 [J]. 石油钻采工艺,2015,37(6):9-12. doi: 10.13639/j.odpt.2015.06.003 WANG Jianbo, HU Daliang. Window sidetracking technology in ultra-deep Well Yuanba 12-1H [J]. Oil Drilling & Production Technology,2015,37(6):9-12. doi: 10.13639/j.odpt.2015.06.003
[2]	王东, 金胜利. 塔深1井钻井技术 [J]. 石油钻采工艺,2007,29(2):5-9. doi: 10.3969/j.issn.1000-7393.2007.02.002 WANG Dong, JIN Shengli. Drilling technology of Well Tashen-1 [J]. Oil Drilling & Production Technology,2007,29(2):5-9. doi: 10.3969/j.issn.1000-7393.2007.02.002
[3]	练章华, 梁红军, 施太和, 等. 超深井小钻工具接头螺纹结构研制与应用 [J]. 石油钻采工艺,2016,38(2):160-165. doi: 10.13639/j.odpt.2016.02.006 LIAN Zhanghua, LIANG Hongjun, SHI Taihe, et al. Development and application of screw structure of miniature drilling tool for super-deep wells [J]. Oil Drilling & Production Technology,2016,38(2):160-165. doi: 10.13639/j.odpt.2016.02.006
[4]	刘政, 李俊材, 蒋学光. 强封堵高密度油基钻井液在新疆油田高探1井的应用 [J]. 石油钻采工艺,2019,41(4):467-474. doi: 10.13639/j.odpt.2019.04.011 LIU Zheng, LI Juncai, JIANG Xueguang. Application of high-density plugging oil based drilling fluid in Well Gaotan-1 of Xinjiang Oilfield [J]. Oil Drilling & Production Technology,2019,41(4):467-474. doi: 10.13639/j.odpt.2019.04.011
[5]	刘特立, 田京燕, 周宝国. 国外金刚石钻头新技术[J]. 内江科技, 2020, 41(5): 26-27. LIU Teli, TIAN Jingyan, ZHOU Baoguo. New technology of foreign diamond bit[J] Nei Jiang Science & Technology, 2020, 41(5): 26-27.
[6]	Boart Longyear. Longyear diamond bits [EB/OL]. [2022-04-10]. https://www.boartlongyear.com/product/longyear-bits/
[7]	FORDIA. Impregnated diamond core bits [EB/OL]. [2022-05-14]. https://www.fordia.com/product/vulcan-configuration/
[8]	高科, 王金龙, 赵研, 等. 仿生自补偿一体式高胎体孕镶金刚石取心钻头研究 [J]. 钻探工程,2022,49(1):16-24. GAO Ke, WANG Jinlong, ZHAO Yan, et al. Bionic self-compensating integrated high-matrix impregnated diamond coring bit [J]. Drilling Engineering,2022,49(1):16-24.
[9]	出版者不详. 探矿工程所新型高胎体金刚石钻头示范应用成功 [J]. 中国超硬材料,2019(4):65. s.n.] Successful demonstration and application of new high matrix diamond bit by the institute of exploration engineering [J]. Superhard Abrasives of China,2019(4):65.
[10]	欧阳志勇, 贾美玲, 蔡家品, 等. 一种复式水路高胎体金刚石孕镶钻头: CN204419042U [P]. 2015-06-24. OUYANG Zhiyong, JIA Meiling, CAI Jiapin, et al. A compound waterway high matrix diamond impregnated bit: CN204419042U [P]. 2015-06-24.
[11]	孙祺斌, 沈立娜, 杨甘生, 等. 特高多层胎体孕镶金刚石钻头设计与数值模拟 [J]. 煤田地质与勘探,2020,48(3):225-230. doi: 10.3969/j.issn.1001-1986.2020.03.032 SUN Qibin, SHEN Lina, YANG Gansheng, et al. Design and numerical simulation of multi-layer bit with extra-high matrix [J]. Coal Geology & Exploration,2020,48(3):225-230. doi: 10.3969/j.issn.1001-1986.2020.03.032
[12]	WU J, ZHANG S, LIU L, et al. Rock breaking characteristics of a 3D printing grid-matrix impregnated diamond bit [J]. International Journal of Refractory Metals and Hard Materials,2020,89:105212. doi: 10.1016/j.ijrmhm.2020.105212
[13]	LOGINOV P A, SIDORENKO D A, BYCHKOVA M Y, et al. Performance of diamond drill bits with hybrid nanoreinforced Fe-Ni-Mo binder [J]. International Journal of Advanced Manufacturing Technology,2019,102(5/6/7/8):2041-2047. doi: 10.1007/s00170-018-03262-0
[14]	LIU W, GAO D. Study on the anti-wear performance of diamond impregnated drill bits [J]. International Journal of Refractory Metals and Hard Materials,2021,99:105577. doi: 10.1016/j.ijrmhm.2021.105577
[15]	刘宝昌, 戴文昊, 李思奇, 等. 纳米碳化铌/碳纳米管增强金刚石复合材料及其制备方法: CN109913682A [P]. 2019-06-21. LIU Baochang, DAI Wenhao, LI Siqi, et al. Nano niobium carbide / carbon nanotube reinforced diamond composite and its preparation method: CN109913682A [P]. 2019-06-21.
[16]	董召悦. 碳纳米管强韧化孕镶金刚石钻头铁基胎体材料的研究 [D]. 长春: 吉林大学, 2019. DONG Zhaoyue. Reinforcement of iron-based matrix materials for impregnated diamond drill bits by carbon nanotubes addition [D]. Changchun: Jilin University, 2019.
[17]	高科, 陈杭凯, 许晓慧, 等. 双孕镶金刚石钻头的自平衡逆向回转破岩性能 [J]. 吉林大学学报(工学版),2021,51(3):866-874. doi: 10.13229/j.cnki.jdxbgxb20200542 GAO Ke, CHEN Hangkai, XU Xiaohui, et al. Rock fragmentation characteristics of double impregnated diamond bits with self-balancing reverse rotation [J]. Journal of Jilin University (Engineering and Technology Edition),2021,51(3):866-874. doi: 10.13229/j.cnki.jdxbgxb20200542
[18]	高玉彬, 陈洋. 钻进坚硬致密岩层的金刚石钻头试验研究 [J]. 超硬材料工程,2021,33(3):1-6. doi: 10.3969/j.issn.1673-1433.2021.03.001 GAO Yubin, CHEN Yang. Experimental study of diamond bit for drilling hard and compact rock [J]. Superhard Material Engineering,2021,33(3):1-6. doi: 10.3969/j.issn.1673-1433.2021.03.001
[19]	孙吉伟. 适用于坚硬致密地层的孕镶金刚石钻头唇面结构设计 [D]. 北京: 中国地质大学(北京), 2019. SUN Jiwei. The lip Structure design of impregnated drilling bit for hard and dense rock formation [D]. Beijing: China University of Geosciences (Beijing ), 2019.
[20]	阮海龙, 沈立娜, 胡远彪, 等. 硬岩超高胎体偏心齿钻头的研制及应用 [J]. 钻探工程,2021,48(3):56-60. RUAN Hailong, SHEN Lina, HU Yuanbiao, et al. Development and application of ultrahigh matrix eccentric-cutter bits for deep hard rock [J]. Drilling Engineering,2021,48(3):56-60.
[21]	杨金华, 郭晓霞. PDC钻头技术发展现状与展望 [J]. 石油科技论坛,2018,37(1):33-38. doi: 10.3969/j.issn.1002-302x.2018.01.008 YANG Jinhua, GUO Xiaoxia. The present status and outlook of PDC bit technology [J]. Petroleum Science and Technology Forum,2018,37(1):33-38. doi: 10.3969/j.issn.1002-302x.2018.01.008
[22]	Blade Family[EB/OL]. https://www.slb.com/drilling/bottomhole-assemblies/drill-bits/blade-family-bits, 2022-5-22.
[23]	潘军, 王敏生, 光新军. PDC钻头新进展及发展思考 [J]. 石油机械,2016,44(11):5-13. PAN Jun, WANG Minsheng, GUANG Xinjun. New progress and future development of PDC bit [J]. China Petroleum Machinery,2016,44(11):5-13.
[24]	郑家伟. 国外金刚石钻头的新进展 [J]. 石油机械,2016,44(8):31-36. doi: 10.16082/j.cnki.issn.1001-4578.2016.08.007 ZHENG Jiawei. New development in foreign diamond drill bit [J]. China Petroleum Machinery,2016,44(8):31-36. doi: 10.16082/j.cnki.issn.1001-4578.2016.08.007
[25]	Baker Hughes Company. Dynamus extended-life drill bit [EB/OL]. [2022-5-22]. https://www.bakerhughes.com/drilling/drill-bits/pdc-drill-bits/dynamus-extendedlife-drill-bit.
[26]	许利辉, 毕泗义. 国外PDC切削齿研究进展 [J]. 石油机械,2017,45(2):35-40. XU Lihui, BI Siyi. Overseas researches on PDC cutters [J]. China Petroleum Machinery,2017,45(2):35-40.
[27]	吴海霞, 沈立娜, 李春, 等. 博孜区块新型表孕镶金刚石全面钻头的研究与应用 [J]. 钻探工程,2021,48(3):101-105. WU Haixia, SHEN Lina, LI Chun, et al. Research and application of the new surface impregnated diamond bit in the Bozi Block [J]. Drilling Engineering,2021,48(3):101-105.