陶瓷材料的DIW工艺在陶瓷基金刚石工具中应用的关键技术问题

王娅妮; 张绍和; 张谦; 孔祥旺; 何焘; 赵东鹏; 高华

doi:10.13394/j.cnki.jgszz.2022.0082

陶瓷材料的DIW工艺在陶瓷基金刚石工具中应用的关键技术问题

doi: 10.13394/j.cnki.jgszz.2022.0082

王娅妮^{1, 2},
张绍和^{1, 2, ,},
张谦^{1, 2},
孔祥旺^{1, 2},
何焘^{1, 2},
赵东鹏³,
高华³

1.
中南大学地球科学与信息物理学院, 长沙 410083
2.
中南大学地球科学与信息物理学院, 有色金属成矿预测与地质环境监测教育部重点实验室, 长沙 410083
3.
河南四方达超硬材料股份有限公司, 郑州 450000

基金项目: 国家重点研发计划项目（2021YFB3701804）；国家自然科学基金面上项目（41872186）；湖南省自然科学基金面上项目（2022JJ30709）。

详细信息

通讯作者:
张绍和，男，1967年生，教授。主要研究方向：地质工程智能化技术、岩土钻掘工程理论与技术。E-mail：zhangshaohe@163.com

中图分类号: TG74; TQ164
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- 文章访问数: 465
- HTML全文浏览量: 159
- PDF下载量: 64
- 被引次数: 0
出版历程
- 收稿日期: 2022-06-28
- 修回日期: 2022-11-02
- 录用日期: 2022-10-09
- 刊出日期: 2023-02-20

Key technical problems of the application of DIW process of ceramic materials in ceramic-based diamond tools

WANG Yani^{1, 2},
ZHANG Shaohe^{1, 2
, ,},
ZHANG Qian^{1, 2},
KONG Xiangwang^{1, 2},
HE Tao^{1, 2},
ZHAO Dongpeng³,
GAO Hua³

1.
School of Geosciences and Info-Physics, Central South University, Changsha 410083, China
2.
Key Laboratory of Metallogenic Prediction of Nonferrous Metals and Geological Environment Monitoring, Ministry of Education, School of Geosciences and Info-Physics, Central South University, Changsha 410083, China
3.
SF Diamond Co., Ltd., Zhengzhou 450000, China

摘要

摘要:
浆料的直写成形技术（DIW）是一种基于浆料挤出的3D打印技术，其具有能耗低、成本低、打印速度快、无结构设计限制等优点。在概述DIW 技术应用于陶瓷基金刚石工具优势的基础上，对其应用过程中的原料选择、浆料制备、打印适性及脱脂、烧结工艺等关键步骤进行探讨，并指出在浆料制备环节中需要重点关注的粉体团聚问题。同时，分析一些DIW 制造工艺的研究实例。最后，指出DIW工艺制造陶瓷基金刚石工具应解决的关键问题。
- 直写成形 /
- 3D打印 /
- 多孔陶瓷 /
- 金刚石工具
Abstract:
The direct ink writing (DIW) technology of slurry is a 3D printing technology based on slurry extrusion. It has the advantages of low energy consumption, low cost, fast printing speed and no structural design restrictions. On the basis of summarizing the advantages of the application of DIW technology to ceramic-based diamond tools, key steps in the application process, such as the raw material selection, the slurry preparation, the printing suitability, the degreasing and the sintering process, are discussed and the powder agglomeration problem that needs to be given attention to in the slurry preparation process is pointed out. At the same time, some research examples of DIW manufacturing process are analyzed. Finally, it points out the key problems that should be solved in DIW manufacturing ceramic-based diamond tools.
- direct ink writing (DIW) /
- 3D printing /
- porous ceramics /
- diamond tools

HTML全文

图 1 常见的3D打印技术工作原理

Figure 1. Working principles of common 3D printing technologies

下载: 全尺寸图片幻灯片

图 2 DIW工作原理图

Figure 2. Working principle diagram of DIW

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图 3 浆料黏度与剪切速率的函数关系

Figure 3. Function relationship of slurry viscosity and shear rate

下载: 全尺寸图片幻灯片

图 4 金刚石工具制造流程

Figure 4. Diamond tool manufacturing flow chart

下载: 全尺寸图片幻灯片

图 5 Al₂O₃和 SiC零件的断裂表面和抛光显微组织显示的孔隙率和晶粒结构

Figure 5. Porosities and grain structures of fractured surfaces and polished microstructures of Al₂O₃ and SiC parts

下载: 全尺寸图片幻灯片

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