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PCBN材料的组织结构与力学性能

张彬 郭宏毅

张彬, 郭宏毅. PCBN材料的组织结构与力学性能[J]. 金刚石与磨料磨具工程, 2022, 42(6): 699-704. doi: 10.13394/j.cnki.jgszz.2022.0078
引用本文: 张彬, 郭宏毅. PCBN材料的组织结构与力学性能[J]. 金刚石与磨料磨具工程, 2022, 42(6): 699-704. doi: 10.13394/j.cnki.jgszz.2022.0078
ZHANG Bin, GUO Hongyi. Microstructures and mechanical properties of PCBN materials[J]. Diamond & Abrasives Engineering, 2022, 42(6): 699-704. doi: 10.13394/j.cnki.jgszz.2022.0078
Citation: ZHANG Bin, GUO Hongyi. Microstructures and mechanical properties of PCBN materials[J]. Diamond & Abrasives Engineering, 2022, 42(6): 699-704. doi: 10.13394/j.cnki.jgszz.2022.0078

PCBN材料的组织结构与力学性能

doi: 10.13394/j.cnki.jgszz.2022.0078
详细信息
    作者简介:

    张彬,男,1972年生,工程师。主要研究方向:机械工程材料、特种设备检验检测。E-mail:week72@163.com

  • 中图分类号: TQ164; TG71; TH140.7

Microstructures and mechanical properties of PCBN materials

  • 摘要: 以CBN-TiN-Ti-Al2O3为初始原料,采用高温高压法在1500 ℃不同保温时间下制备PCBN材料,探讨其在不同保温时间下的物相组成、显微结构、力学性能和切削性能。结果表明:保温时间对PCBN材料物相组成无明显影响,但有助于提高其结晶度,实现其烧结均匀化和致密化;在保温时间为9.00 min时,能获得综合性能最佳的PCBN材料,其相对密度为99.1%,抗弯强度为910.9 MPa,磨耗比为7120,显微硬度为33.5 GPa;用此PCBN做成的刀具加工模具钢零件,最多可加工365个。

     

  • 图  1  T4的烧结工艺曲线

    Figure  1.  Sintering process curves of T4

    图  2  不同保温时间下样品的XRD图谱

    Figure  2.  XRD patterns of samples at different holding times

    图  3  不同保温时间下样品的SEM形貌

    Figure  3.  SEM morphologies of samples under different holding times

    图  4  不同保温时间下样品的相对密度

    Figure  4.  Relative densities of samples under different holding times

    图  5  不同保温时间下样品的力学性能

    Figure  5.  Mechanical properties of samples under different holding times

    图  6  TNGA160408型刀具实物图

    Figure  6.  Physical map of TNGA160408 tool

    图  7  模具钢零件实物图及尺寸图

    Figure  7.  Physical drawing and dimension drawing of die steel part

    表  1  试验配方及合成工艺参数

    Table  1.   Experimental formula and synthetic process parameters

    样品编号 配方 合成工艺参数
    CBN
    ω1 / %
    TiN+Ti+Al2O3
    ω2 / %
    压力
    p / GPa
    温度
    θ1 / ℃
    保温时间
    t1 / min
    T1
    60

    40

    5.5

    1 500
    3.00
    T2 6.00
    T3 9.00
    T4 12.00
    下载: 导出CSV

    表  2  4种刀具的切削试验结果

    Table  2.   Cutting test results of 4 kinds of tools

    刀具编号 加工零件数 n / 个 切削参数
    T1 104 vc=120 m/min,ap=0.1 mm,
    f=0.15 mm/r
    T2 312
    T3 365
    T4 228
    下载: 导出CSV
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出版历程
  • 收稿日期:  2022-05-25
  • 修回日期:  2022-07-26
  • 刊出日期:  2023-01-12

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