Experimental study on electro-discharge dressing of super-abrasive grinding wheel using different dielectric
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摘要: 超硬磨料砂轮的电火花修整受到极间放电间隙的限制,采用传统的放电介质条件难以达到粗粒度砂轮的修整要求。为此,结合混粉放电加工机理,提出混粉介质中的电火花修整方法,进行压缩空气、去离子水雾和混粉去离子水雾3种介质及不同放电参数下的放电间隙对比试验研究,并开展金刚石砂轮修整和工件磨削试验。试验结果表明:混粉介质电火花修整的放电间隙最大,能提高粗粒度青铜结合剂金刚石砂轮的修整效率,同时优化砂轮修整后的表面形貌、磨粒突出状况和磨削性能。在开路电压为90 V、峰值电流为13.33 A及占空比为50%的最佳放电参数下,混粉介质的电火花修整效率与前2种介质相比可提高28.2%~50.0%;且加入的SiO2粉末使砂轮表面的Si元素分布更均匀、含量更高,进而提高其耐磨性。Abstract: Electro-discharge dressing of super-abrasive grinding wheel was limited by the discharge gap. It was difficult to meet the requirements of the dressing of coarse-grained wheels under traditional dielectric conditions. Based on the mechanism of electrical discharge machining (EDM) with powder mixed dielectric, a method of electrical discharge dressing (EDD) with powder mixed dielectric was presented. A comparative study on the discharge gap of compressed air, deionized water mist and powder mixed deionized water mist with different discharge parameters was carried out. Furthermore, the experiment of dressing and grinding of diamond wheel was carried out. The results show that the EDD with powder mixed dielectric has larger discharge gap, which can improve the dressing efficiency of the coarse-grained bronze bonded diamond wheel, and optimize the surface morphology, abrasive protrusion and grinding performance of the wheel after dressing. The efficiency of EDD in powder mixed dielectric is increased by 28.2%~50.0% compared with the other two kinds of dielectric under the optimal parameters of open circuit voltage of 90 V, peak current of 13.33 A and duty of 50%. The addition of SiO2 powder makes the distribution of Si element on the surface of grinding wheel more uniform and the content higher, thus improving its wear resistance.
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