Study on tool wear of PCD tool in turning titanium matrix composites
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摘要: 采用PCD刀具在不同切削速度下对增强相钛基复合材料进行切削,研究高速切削时的刀具磨损情况。结果表明:增强相体积分数对PCD刀具耐用度有显著影响,体积分数越高,刀具磨损越严重,刀具耐用度越低;增强相种类对刀具的耐用度也有明显影响,增强相TiBw对刀具耐用度的影响要大于增强相TiCp的。PCD刀具在切削不同钛基复合材料时的刀具磨损形态相似,主要为前刀面和后刀面的磨损,且伴有崩刃及微裂纹现象发生;其主要磨损机理是磨粒磨损以及黏结磨损,且增强相的体积分数越高,刀具黏结磨损越显著。Abstract: PCD tool was used to cut reinforced titanium matrix composites at different cutting speeds, and the tool wear during high speed cutting was studied. The results show that the volume fraction of reinforcement phase has a significant effect on the tool durability of PCD, which is that the higher the volume fraction, the more serious the tool wear with lower tool durability. The type of reinforcement phase also has an obvious effect on the tool life, namely the effect of TiBw on tool life greater than that of TiCp. The wear patterns of PCD tools are similar when cutting different titanium matrix composites, which are mainly the wear of rake and back faces, accompanied by tool chipping and microcracks. The main wear mechanisms of PCD tools are abrasive wear and adhesive wear, and the higher the volume fraction of the reinforcement phase, the more obvious the adhesive wear.
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Key words:
- PCD /
- titanium matrix composites /
- turning /
- tool wear
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