Research on dressing quantification and grinding performance of brazed grinding head
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摘要: 基于有效磨粒数的概念和表面粗糙度的计算方法,分别提出有效修整率Nr和修整离散度H等2种表征指标来评价磨粒表面形貌变化特征。分析磨头修整过程中Nr和H的变化规律,并与修整后磨削碳纤维增强树脂基复合材料(carbon fiber reinforced plastics,CFRP)的表面粗糙度以及磨削力建立联系。试验结果表明:Nr可以有效表征磨头磨粒的修整状态,反映磨头的钝化程度;H可以有效表征磨头磨粒的等高性,可以通过H预测CFRP表面的加工质量。当H处在18~25 μm时,磨头具有最好的工件磨削表面质量,并且在这阶段磨头磨削力增长幅度较小,磨头磨削能力较好。Abstract: Based on the concept of effective abrasive grain number and the calculation method of surface roughness, two indexes, namely effective dressing rate Nr and dressing dispersion degree H, were proposed to evaluate the grinding performance and surface topography of the grinding head. The variation of Nr and H during the dressing process were analyzed. The relationship between both indexes and the surface roughness and the grinding force of carbon fiber reinforced plastics(CFRP) after grinding was also established. The experimental results show that Nr can effectively characterize the dressing state of the abrasive particles on the grinding head and reflect the passivation degree of the grinding head. H can effectively characterize the contour of the abrasive grain, and predict the quality of CFRP surface. When H is 18~25 μm, the grinding head surface roughness is the best. The grinding head force has smaller growth amplitude, and the grinding head has better performance.
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Key words:
- brazed grinding head /
- characterizing parameters /
- dressing /
- grinding effect
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