Design and application of novel hybrid drill bit for hard formation with strong abrasivity
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摘要: 为提高金刚石复合片(polycrystalline diamond compact,PDC)钻头在强研磨性硬地层中的破岩效率和使用寿命,设计2只由PDC切削齿和金刚石孕镶块组合作为切削单元的PDC-金刚石孕镶块新型混合钻头,并在冀中某断层区块石英岩地层进行现场试验。试验结果表明:与同井段使用过的牙轮钻头的平均值相比,1#PDC-金刚石孕镶块混合钻头的平均机械钻速提高52.30%,平均钻头进尺提高97.30%;与牙轮钻头的平均值和M1375D PDC钻头相比,2#PDC-金刚石孕镶块混合钻头的平均机械钻速分别提高30.85%和 32.30%,平均钻头进尺分别提高70.50%和 47.40%。PDC-金刚石孕镶块混合钻头极大地提高了强研磨性硬地层中的钻进效率,降低了钻井成本。Abstract: To improve the rock breaking efficiency and the service life of polycrystalline diamond compact (PDC) bit in the hard formation with strong abrasivity, two novel PDC-impregnated diamond insert hybrid bits, which are composed of PDC cutters and impregnated diamond insert as cutting units, are designed and tested in the quartzite formation of a fault block in central Hebei Province. Field tests show that the rate of penetration (ROP) of 1# novel bit is increased by 52.30% and that the bit footage is increased by 97.30% compared with the average value of roller bits used in the same well section.It is also found that the ROP of 2# novel drill bit is increased by 30.85% and 32.30% and the bit footage is increased by 70.50% and 47.40% compared with the average value of roller bit and M1375D PDC bit. In conclusion, PDC-impregnated diamond insert hybrid drill bit greatly improves the drilling efficiency of hard formation with strong abrasivity and reduces the drilling cost.
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