Study on sub surface damage of BK7 glass by ultrasonic vibration of diamond abrasive
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摘要: 针对光学玻璃磨削加工中出现的加工困难、工件表面质量较差以及工件内部损伤严重等问题,提出超声振动辅助加工方法对BK7玻璃进行刻划,研究超声振动功率、刻划速度和刻划深度对亚表面裂纹的影响规律。研究结果表明:超声刻划相比于普通刻划,亚表面裂纹深度最大下降了19.7%;随着刻划速度的增大,刻划后沟槽底部的亚表面裂纹最大深度逐渐增大;随着沟槽截取深度的增加,亚表面裂纹最大深度整体上呈逐渐上升的趋势并出现明显的分级情况。Abstract: In view of the problems when grinding optical glass, such as the difficulty in machining, the poor surface quality of the workpiece and the serious internal damage of the workpiece, an ultrasonic vibration assisted machining method is proposed to study the engraving of BK7 glass.Firstly, a constitutive model of BK7 glass material is established by using the finite element software.Then the damage mechanism of the glass matrix after ultrasonic vibration of diamond abrasive is analyzed.Finally, an experiment is designed to study the influence of ultrasonic vibration power, speed and depth on the subsurface crack.The results show that the maximum depth of subsurface crack in ultrasonic etching is 19.7% lower than that in ordinary etching.With the increase of etching speed, the maximum depth of subsurface crack at the bottom of the groove increases gradually.With the increase of groove cutting depth, the maximum depth of subsurface crack increases gradually as a whole, and obvious classification occurs.
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