Preparation and application of PCBN miniature milling cutter
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摘要: 聚晶立方氮化硼(PCBN)刀具具有高硬度、高耐磨性、较好的导热性、较低的摩擦系数,同时又具有优良的化学稳定性、热稳定性及加工红硬性,可以以铣磨方式高效加工高硬度、高强度、耐腐蚀性钢材并获得高表面加工质量。在分析PCBN微型铣刀的设计特点与加工难点基础上,成功制备了颈部缩颈3 mm,直径0.2 、0.4 、0.6 以及1.0 mm的PCBN微型球头双螺旋刃铣刀,并使用直径0.4 mm的微型铣刀进行铣削实验。结果表明:制备的PCBN微型铣刀可以高质量、高效率地加工硬度50 HRC的模具钢模具,模具的表面粗糙度Ra值可达0.101 μm,且无阴阳面,满足其表面最终加工要求。Abstract: Polycrystalline cubic boron nitride (PCBN) cutting tools have high hardness, high wear resistance, good thermal conductivity and low friction coefficient, as well as excellent chemical stability, thermal stability and processing red hardness. PCBN cutting tools could process high hardness, high strength and corrosion resistant steel efficiently and obtain high surface processing quality by milling. Based on the analysis of the design features and processing difficulties of PCBN miniature milling cutter, PCBN micro-ball-nose double helical-edged milling cutters were manufactured with neck shrinkage of 3 mm, diameter of 0.2 mm, 0.4 mm, 0.6 mm and 1.0 mm. Cutting experiments were carried out with a miniature milling cutter with diameter of 0.4 mm.The results show that the PCBN micro-milling cutter can process the mould steel, whose hardness is 50 HRC, with high quality and high efficiency. The surface roughness Ra of the mould is 0.101 μm and there is no negative surface, which meets the design standard.
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Key words:
- PCBN /
- miniature milling cutter /
- mould processing
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