Optimization of EDM process parameters for PCD woodworking tools
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摘要: 考察脉宽tON、峰值电流IIP、脉冲间隙调整MA、脉冲间隙tOFF对PDC加工精度和加工效率的影响。通过正交试验确定其最佳电加工工艺参数为:tON2 μs、IIP10 A、MA1倍和tOFF4 μs,其加工时间为458 s;加工后YG层的表面粗糙度Ra1为1.04 μm,PCD层的表面粗糙度Ra2为0.59 μm。在此基础上,通过单因素试验和分割试验进一步考察PIKADEN高压脉冲控制PP和高压辅助电源HP对电加工精度和效率的影响。结果发现:当PP设定为11、HP设定为013,即追加1.5 A高压辅助电流时,PDC的最佳电加工工艺参数为:tON4 μs、IIP10 A、MA1倍和tOFF4 μs,其加工时间最短,为130 s;加工精度较高,加工后YG层的Ra1为1.30 μm、PCD层的Ra2为0.56 μm。与正交试验确立的最佳工艺参数相比,其加工精度相差不大,但加工效率提高了3.5倍。
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关键词:
- 聚晶金刚石复合片(PDC) /
- 电火花加工(EDM) /
- 放电参数 /
- 表面粗糙度 /
- 加工效率
Abstract: The effects of pulse width (tON), peak current (IIP), pulse gap adjustment (MA) and pulse interval (tOFF) on the processing accuracy and efficiency of PDC were investigated. The optimum EDM process parameters were determined by orthogonal experiments as follows: tON 2 μs, IIP 10 A, MA 1 times, tOFF 4 μs, processing time 458 s. The surface roughness Ra1 of YG layer was 1.04 μm and Ra2 of PCD layer was 0.59 μm. On this basis, the effects of PIKADEN high-voltage pulse control PP and high-voltage auxiliary power supply HP on the accuracy and efficiency of electrical machining were further investigated through single factor experiments and segmentation experiments. The results show that when PP is set to 11 and HP is set to 013, i.e. 1.5 A high voltage auxiliary current is added, the optimum EDM parameters of PDC are tON 4 μs, IIP 10 A, MA 1 times and tOFF 4 μs. The shortest processing time is 130 s with high processing accuracy, which is the YG layer Ra1 1.30 μm and the PCD layer Ra2 0.56 μm after processing. Compared with the optimum technological parameters determined by orthogonal experiments, the processing accuracy is not much different, but the processing efficiency is increased by 3.5 times.
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