Performance of tool with hard coating when cutting compacted cast iron under different spray filed
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摘要: 研究在复合喷雾油膜附水滴冷却时,3种不同结构喷嘴的喷雾场及在硬质涂层刀具切削蠕墨铸铁过程中的切屑流向,并分析刀具和喷射位置对切削力的影响。研究表明:与普通圆柱型和扁平型喷嘴相比,尖嘴型喷嘴的雾化效果更佳,无大液滴现象,喷雾集中,连续雾化稳定。在硬质涂层刀具切削加工蠕墨铸铁过程中,当喷雾场只作用于刀具前刀面时,普通圆柱型喷嘴和尖嘴型喷嘴有良好的断屑作用;而尖嘴型喷嘴和扁平型喷嘴对切屑流具有更好的导向性。相对干切削和冷风辅助切削,尖嘴型喷嘴与外冷复合喷雾条件下切削蠕墨铸铁时,切削力可减小30~60 N,其中喷雾场喷射在刀具前刀面时的切削力最低。不同硬质涂层刀具需要与外冷复合喷雾的喷射位置相互匹配以达到最小的切削力。Abstract: The spraying field and cutting performance of oils on water (OoW) in the machining of compacted graphite iron (CGI) using cutting tools with hard coatings has been investigated in this paper. Three types of spray nozzles with different structures were used to explore their spray filed, as well as their chip flow during the machining of CGI. Cutting force by using specified spray nozzle and different coated tools were further analyzed under different spray locations. The results showed that, compared to the ordinary cylindrical- and flat-typed spray nozzles, the sharp mouth-typed one had concentrated jet flow, stable and continuous spray low, and no droplets of large size, hence better atomization effect. The ordinary cylindrical- and sharp mouth-typed spray nozzles had the ability to break chips when the spray position of only spraying to the rake face was applied during the machining of CGI. When spraying to the rake and flank faces simultaneous, the chip flow can obtain good flowing orientation, only with the sharp mouth- and flat-typed spray nozzles. Using the sharp mouth-typed spray nozzles, the cutting forces of OoW were 30 to 60 N lower than the cryogenic air cooling and dry cutting. The OoW with only spraying to the rake face has the lowest cutting force. Moreover, the cutting tools with hard coatings should be matched with the spray position of OoW in order to obtain the lowest cutting force.
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Key words:
- oils on water (OoW) /
- spray filed /
- compacted graphite iron /
- chip direction /
- cutting force
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