Application of vitrified bonded diamond wheel in YG10X cemented carbide anvil grinding
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摘要: 采用自行设计的陶瓷结合剂金刚石砂轮加工硬质合金顶锤,用低浓度金刚石砂轮加工其平面,用高浓度金刚石砂轮加工其外圆,并与树脂金刚石砂轮的磨削加工进行对比。实验结果表明:同等条件下陶瓷金刚石砂轮的锋利度要高于树脂金刚石砂轮的锋利度,其加工速度更快,且磨削产生的热要远低于树脂砂轮的;平面磨削中,陶瓷金刚石砂轮通过调整工艺参数或调细金刚石粒度能够获得更好的表面粗糙度;外圆磨削中,陶瓷砂轮较树脂砂轮加工效率提升约50%,当陶瓷金刚石砂轮浓度达到200%时,砂轮性价比最高。Abstract: A new kind of anvil with high strength and densing was machined by self-designed vitrified bonded diamond grinding wheel that low diamond concentration was designed for flat surface processing and high concentration for circumferential surface processing, and the machining performance were compared with that by resin bond diamond wheel.The results show that the sharpness of vitrified bonded diamond wheel was higher than that of resin bond diamond wheel under the same conditions, the processing speed was faster, and the heat generated by grinding was much lower than that of resin bond wheel. In surface grinding, the better surface roughness using vitrified bond grinding wheel was obtained by ways of adjusting machining parameters and fine diamond grit. In cylindrical grinding, the processing efficiency of vitrified bond wheel was increased by about 50% compared with that of resin bond wheel and vitrified bond diamond wheel had higher cost-conformance when its concentration came to 200%.
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Key words:
- vitrified bond /
- resin bond /
- diamond wheel /
- cemented carbide anvil
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