Experimental research on metal-based diamond composites by 3D printing
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摘要:
传统方法制造金属基金刚石复合材料工具时,存在胎体对金刚石包镶强度不够、金刚石有效出刃高度小和难以制造具有特殊复杂结构的金刚石工具等问题,而3D打印技术为金属基金刚石复合材料的设计与制造提供了新的发展契机。本研究从金属材料、激光选区熔化(selective laser melting,SLM)成型工艺参数和金刚石参数3方面进行优选,开展SLM成型金属基复合材料的可行性试验,并进一步开展金属基金刚石复合材料的SLM成型试验。结果表明:采用SLM成型技术可提高金属基金刚石复合材料的性能。但同时,新技术的应用也还存在一些不足之处,需要针对性的深入研究。
Abstract:The traditional manufacturing methods of metal matrix diamond composite tools usually have some typical disadvantages, such as lower holding strength of metal matrix to diamond grits, shorter protrusion height of diamond grits, and it is hardly to produce some specially designed diamond tools with complex structures. While 3D printing technology could provide a new development opportunity for the design and manufacture of metal-based diamond composites and diamond tools. By theoretical analyses, optimizations from metal materials, selective laser melting (SLM) forming process and diamond parameters were conducted. Based on this, the feasibility test and focused test about metal based diamond composites and diamond tools made with SLM were carried out. The results indicated that the use of SLM forming technology can improve the performance of metal-based diamond composites. However, there are still some deficiencies in the application of the new technology, which should be overcome in further researches.
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Key words:
- selective laser melting /
- diamond tool /
- pre-alloyed powder /
- 3D printing
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