Performance evaluation of self-propagating high-temperature synthesized diamond grinding head
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摘要: 为研究自蔓延烧结工艺对金刚石磨头性能的影响,以高频感应加热诱发Al、Ti、Cu、Ni和Sn粉末自蔓延烧结,制备金刚石磨头,分析节块胎体的微观结构和金刚石与胎体结合剂间的结合情况,并实验研究金刚石磨头的加工性能。结果表明:高频感应加热可缩短自蔓延烧结的预热时间和反应时间,提高制备效率;Ni起关键作用,Ni元素缺失则无法发生自蔓延反应;金刚石磨粒与金属结合剂之间界面结合良好,C、Ti元素之间跨过界面发生了明显的扩散偏聚现象;当胎体结合剂中Al+Ti的质量分数为32%时,金刚石磨头的综合加工性能最好。Abstract: To study the influence of self-propagating process on the performance of diamond grinding head, high-frequency induction heating was used to induce self-propagating systhesis of Al, Ti, Cu, Ni and Sn powder and produce the heads.Microstructure of the heads and the bonding interface between diamond and metal matrix were analyzed.Grinding experiments were implemented to study the performance of heads.Resultsshow that high-frequency induction helps to reduce the pre-heating time and reaction time, thus increasing efficiency, and that Ni is a key element without which the reaction could not start.It is also found that diamond grains bond well with metal bonds, and that C and Ti diffuses and aggregates across the interface.In conclusion, the comprehensive processing performance of diamond grinding head is the best when the mass fraction of Al+Ti is 32%.
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