Study on the performance of brazed micronized diamond grinding head
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摘要: 为解决钎焊过程中微粉金刚石损伤严重、钎料与基体结合不牢的问题,采用合适的钎焊方式在钢基体上钎焊微粉金刚石(325/400#),分析结合界面并制备磨头对氧化铝陶瓷板进行加工。研究发现:微粉金刚石磨粒损伤较小,钢基体与钎料结合界面生成物为Fe、Cr形成的γ-相固溶体及Fe、Ni形成的Ni-Fe置换固溶体,固溶体的存在保证了钎料与基体之间的牢固结合,制备的钎焊微粉金刚石磨头在加工陶瓷板时拥有较高的使用寿命。
Abstract: In order to solve the problems of serious damage of micronized diamond during brazing and poor bonding between brazing material and substrate. A suitable brazing method was used to braze micronized diamond (325/400#) on a steel substrate. The bonding interface was analyzed and a grinding head was prepared to process the alumina ceramic plate. It was found that the micronized diamond abrasive grains were less damaged. The products at the interface between the steel substrate and the brazing material are γ-phase solid solution formed by Fe and Cr and Ni-Fe replacement solid solution formed by Fe and Ni. The presence of solid solution ensures a strong bond between the brazing material and the substrate. The prepared brazed micronized diamond grinding heads have a high service life when processing ceramic plates.-
Key words:
- brazing /
- micronized diamond /
- abrasive grain damage /
- interfacial analysis
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