Effect of TiH2 addition on the grinding performance of Cu3Sn intermetallic compound diamond wheels
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摘要: 为了进一步提升Cu3Sn金属间化合物金刚石砂轮的锋利度和保形性,本文制备了不同TiH2加入量的Cu3Sn金属间化合物球磨粉末、金刚石磨块及砂轮。通过对微观形貌、氧含量、物相组成、热效应、力学性能等进行测试和分析,探究了TiH2的加入对Cu3Sn金属间化合物金刚石砂轮磨削性能的影响。研究结果表明:TiH2的加入对Cu3Sn球磨粉末有抑制增氧的作用,促进了粉末烧结。当TiH2加入量为2.0wt%时,氧含量从0.67%降低到最小值0.51%。TiH2的加入提高了胎体对金刚石的把持力,可提高抗弯强度和硬度。当TiH2加入量为1.5wt%时,抗弯强度达到最大值80.74 MPa。当TiH2加入量为2.0wt%时,洛氏硬度达到最大值109.88 HRB;当加入量继续增大时,抗弯强度和硬度反而下降。TiH2的加入可提升砂轮的磨削性能,磨削YG8硬质合金时,加入2.0wt% TiH2的金刚石砂轮最快进给速率从0.02 mm/次提升到0.035 mm/次,磨削比从51.09提升到最大值172.03。Abstract: In order to improve the sharpness and shape retention of Cu3Sn intermetallic compound diamond grinding wheels, Cu3Sn ball-milling powders, diamond grinding blocks and grinding wheels with different TiH2 additions were prepared. The effects of TiH2 addition on the grinding performance of Cu3Sn intermetallic diamond grinding wheels were investigated by testing and analyzing the micro-morphology, oxygen content, physical phase composition, thermal effect, mechanical properties. The results show that the addition of TiH2 has the effect of inhibiting the oxygenation of Cu3Sn ball-milling powder, which is beneficial for the sintering of the powder. When the amount of TiH2 added is 2.0wt%, the oxygen content decreases from 0.67% to the minimum value of 0.51%. The addition of TiH2 improves the holding force of the matrix on the diamond, which can improve the flexural strength and hardness; when the amount of TiH2 added is too much, the flexural strength and hardness will decrease instead. When the amount of TiH2 is 1.5wt%, the flexural strength reaches the maximum value of 80.74 MPa, and the Rockwell hardness reaches the maximum value of 109.88 HRB when the amount of TiH2 is 2.0wt%. The addition of TiH2 can improve the grinding performance of the wheel, and also improve the sharpness and shape retention. When grinding cemented carbide YG8, the fastest feed rate of the grinding wheel increases from 0.02 mm/feed to 0.035 mm/feed. And the grinding ratio reaches a maximum value of 172.03 with addition of 2.0wt% TiH2, compared with 51.09 of blank sample.
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Key words:
- Titanium hydride /
- Intermetallic compounds /
- Mechanical properties /
- Grinding ratio
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