Progress of ultrasonic vibration-assisted machining surface micro-texture and serviceability
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摘要: 超声加工作为一种调控外部能量输入的有效途径，被广泛应用于表面成形改性制造中，通过对界面能量的精准调控，可以实现表面微织构的制备。为促进超声加工技术在表面微织构制备及提高零件使役性能方面的应用，首先，对目前表面织构制备的方法进行对比分析，重点对超声微织构制备的加工方法进行综合评述，分别从不同的振动形式及超声维数分析超声车削、铣削、磨削及超声强化制备表面微织构的特点，并就各工艺应用的局限性及亟须解决的关键问题进行总结。其次，根据各加工工艺制备的表面微织构，分别从摩擦性能、润湿性能及结构色调控等使役性能方面进行分析，主要对表面织构的摩擦磨损、摩擦系数、承载能力、接触性能和光学性能调控等内容进行阐述，结果表明超声加工制备的表面微织构在一定程度上能够提高零件耐磨性，改善表面的亲疏水状态，并能够获得相关的光学功能特性。最后，鉴于目前研究过程中有待深入的方面，对超声加工表面微织构的制备及使役性能进行展望。Abstract: Ultrasonic machining, as an effective method to regulate the input external energy, is widely used in surface generation and modification. It can fabricate the microstructure through the precise regulation of interface energy. In order to promote the application of ultrasonic machining for fabricating surface micro-texture and enhancing the part's serviceability, firstly, the current processing methods for surface micro-texture are compared, and the focus is on the comprehensive review of ultrasonic vibration-assisted machining. The characteristics of ultrasonic vibration-assisted turning, milling, grinding, and ultrasonic reinforcement surface micro-texture are analyzed in terms of different vibration forms and ultrasonic dimensions, and the limitations of each process application and the key problems that need to be solved are summarized. Secondly, based on the surface micro-texture fabricated by each process, the serviceability such as friction, wetting, and structural color regulation is analyzed. The analysis mainly elaborates on the friction and wear, friction coefficient, bearing capacity, contact performance, and optical property regulation of surface micro-texture. The results show that surface micro-texture can improve the part’s wear resistance, hydrophobic characteristics, and optical functional characteristics to a certain extent. Finally, considering the issues to be further investigated, the surface micro-texture and serviceability in ultrasonic vibration-assisted machining are discussed for future prospects.
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图 1 超声振动车削不同振动方向
Figure 1. Different direction in ultrasonic vibration-assisted turning
图 2 振动车削制备的不同表面微织构
Figure 2. Different surface micro-textures fabricated by vibration-assisted turning
图 3 超声振动车削不同方向形成的微织构
Figure 3. Surface structures generated in ultrasonic vibration-assisted turning with different directions
图 5 纵弯椭圆装置加工的微织构
Figure 5. Microtexture machined by longitudinal-bending elliptic devices
图 6 典型的椭圆振动装置及加工织构
Figure 6. Surface texture machined by typical elliptical vibration device
图 8 非共振椭圆振动切削加工的表面微织构
Figure 8. Surface microtexture machined by non-resonant elliptic vibration cutting
图 21 纵扭超声磨削加工表面织构
Figure 21. Surface texture in longitudinal-torsional ultrasonic grinding
图 24 超声喷丸与传统喷丸对Ti6Al4V表面粗糙度的影响
Figure 24. Influence of ultrasonic and conventional shot peening on surface roughness of titanium alloy
图 28 频率和振幅对接触角的影响
Figure 28. Influence of the vibration frequency and amplitude on the contact angle
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