超硬磨料套料钻水下钻削P110钢的磨损实验

吴涛; 黄辉

doi:10.13394/j.cnki.jgszz.2023.0044

超硬磨料套料钻水下钻削P110钢的磨损实验

doi: 10.13394/j.cnki.jgszz.2023.0044

吴涛^{1, 2},
黄辉^{1, 2, 3,}

1.
华侨大学, 脆性材料产品智能制造技术国家地方联合工程研究中心, 福建厦门 361021
2.
华侨大学制造工程研究院, 福建厦门 361021
3.
华侨大学, 高性能工具全国重点实验室, 福建厦门 361021

基金项目: 国家自然科学基金(52275427)；教育部创新团队滚动计划（IRT_17R41）；脆性材料产品智能制造技术学科创新引智基地（B23011）。

详细信息

作者简介:
黄辉，男，1974 年生，博士、教授、博士生导师。主要研究方向：脆性材料高效、精密、智能加工，超硬材料工具制备与应用。E-mail：huangh@hqu.edu.cn

中图分类号: TQ164; TG58; TG74
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出版历程
- 收稿日期: 2023-03-01
- 修回日期: 2023-04-17
- 网络出版日期: 2023-11-06
- 刊出日期: 2024-02-20

Wear experiment on underwater drilling of P110 steel using superhard abrasive core drill

WU Tao^{1, 2},
HUANG Hui^{1, 2, 3
,}

1.
National and Local Joint Engineering Research Center for Intelligent Manufacturing Technology of Brittle Material Products, Huaqiao University, Xiamen 361021, Fujian, China
2.
Institute of Manufacturing Engineering, Huaqiao University, Xiamen 361021, Fujian, China
3.
State Key Laboratory of High Performance Tools, Huaqiao University, Xiamen 361021, Fujian, China

摘要

摘要: P110钢具有良好的综合力学性能，广泛用作油气井的套管，使用硬质合金工具对其进行水下钻削时工具磨损严重。实验研究3种不同超硬磨粒及结合剂的套料钻水下钻削P110钢的磨耗比，跟踪观察套料钻表面的磨粒形貌变化，并分析金刚石磨粒表面的石墨化情况。结果表明：在相同加工条件下，3种不同套料钻的端面磨耗大致相同，但使用金刚石磨粒的套料钻侧面磨损明显小于使用立方氮化硼（cBN）磨粒套料钻的；在水下加工条件下，端面金刚石磨粒会产生石墨化，但其仍保持一定的切削能力；结合剂硬度影响磨粒出露，从而导致套料钻在不同工作状态下的性能产生差异。
- 超硬磨料 /
- 套料钻 /
- 水下钻削 /
- P110钢 /
- 磨损
Abstract: P110 steel, renowed for its good comprehensive mechanical properties, is widely used as casing in oil and gas wells. However, it is seriously worn when using cemented carbide tools to drill it underwater. The study delves into the experimental exploration of the wear ratio of P110 steel during underwater drilling using three different kinds of super-hard abrasive grains and binders. The investigation includes tracking and observing the morphological changes of abrasive grains on the core drill's surface, along with the analysis of graphitization on the surface of diamond abrasive grains. The results show that under the same processing conditions, the end wear of the three different core drills is roughly the same. However, the side wear of the core drill using diamond abrasive particles is significantly less than that using cubic Boron Nitride (cBN) abrasive particles. Under the condition of underwater machining, the end face diamond abrasive grains will produce graphitization. Despite this, the diamond abrasive grains still maintain a certain cutting ability. The hardness of the bonding agent affects the exposure of abrasive particles, which results in the difference in the performance of the core drill under different working conditions.
- super hard abrasive /
- core drill /
- underwater drilling /
- P110 steel /
- wear

HTML全文

图 1 钻削加工实物图及示意图

Figure 1. Physical drawing and schematic diagram of drilling process

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图 2 3种套料钻

Figure 2. Three core drills

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图 3 测量位置

Figure 3. Measuring position

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图 4 3种套料钻的材料去除量

Figure 4. Material removal amount of three kinds of core drills

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图 5 3种套料钻磨损量

Figure 5. Wear amount of three core drills

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图 6 金刚石磨粒形貌

Figure 6. Morphology of diamond abrasive grains

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图 7 钻削后金刚石磨粒的SEM形貌

Figure 7. SEM morphology of diamond abrasive grains after drilling

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图 8 Fe基cBN套料钻表面形貌

Figure 8. Surface morphology of iron-based cBN core drill

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图 9 W基cBN套料钻表面形貌

Figure 9. Surface morphology of tungsten based cBN core drill

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图 10 W基cBN套料钻断齿形貌

Figure 10. Broken tooth morphology of tungsten based cBN core drill

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图 11 3种套料钻磨耗比

Figure 11. Abrasion ratios of three core drills

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图 12 金刚石磨粒典型的拉曼光谱峰

Figure 12. Typical Raman spectral peaks of diamond abrasive grains

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图 13 钻削后磨屑的SEM 形貌

Figure 13. SEM morphology of grinding debris after drilling

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表 1 P110钢的化学成分^[16]

Table 1. Chemical compositions of the P110 steel^[16]

元素质量分数 ω / %

C 0.260
Si 0.220
Mn 1.500
P 0.008
S 0.002
Cr 0.157
Ni 0.013
Ti 0.035
Cu 0.012
Fe 余量

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表 2 套料钻刀头烧结工艺

Table 2. Sintering process of core drill head

实验号烧结温度θ / ℃ 保温时间
t / min 烧结压力
σ /MPa

Fe基刀头 830 4.5 27.8
W基刀头 920 6.5 30.0

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参考文献(18)

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超硬磨料套料钻水下钻削P110钢的磨损实验

doi: 10.13394/j.cnki.jgszz.2023.0044

作者简介:
黄辉，男，1974 年生，博士、教授、博士生导师。主要研究方向：脆性材料高效、精密、智能加工，超硬材料工具制备与应用。E-mail：huangh@hqu.edu.cn

计量

Wear experiment on underwater drilling of P110 steel using superhard abrasive core drill

计量

目录

元素	质量分数 ω / %
C	0.260
Si	0.220
Mn	1.500
P	0.008
S	0.002
Cr	0.157
Ni	0.013
Ti	0.035
Cu	0.012
Fe	余量

实验号	烧结温度θ / ℃	保温时间 t / min	烧结压力 σ /MPa
Fe基刀头	830	4.5	27.8
W基刀头	920	6.5	30.0

留言板

超硬磨料套料钻水下钻削P110钢的磨损实验

doi: 10.13394/j.cnki.jgszz.2023.0044

作者简介: 黄辉，男，1974 年生，博士、教授、博士生导师。主要研究方向：脆性材料高效、精密、智能加工，超硬材料工具制备与应用。E-mail：huangh@hqu.edu.cn

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出版历程

Wear experiment on underwater drilling of P110 steel using superhard abrasive core drill

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出版历程

目录

作者简介:
黄辉，男，1974 年生，博士、教授、博士生导师。主要研究方向：脆性材料高效、精密、智能加工，超硬材料工具制备与应用。E-mail：huangh@hqu.edu.cn