陶瓷CBN砂轮的研究进展

吴恒恒; 许桥; 周宏根; 管小燕; 史肖娜; 李国超

doi:10.13394/j.cnki.jgszz.2022.0151

陶瓷CBN砂轮的研究进展

doi: 10.13394/j.cnki.jgszz.2022.0151

江苏科技大学机械工程学院, 江苏镇江 212003

基金项目: 船舶智能制造关键共性工艺研究（MC-201704-Z02）; 江苏科技大学科研启动基金专项（1022932006）。

详细信息

作者简介:
吴恒恒，男，1989年生，讲师。主要研究方向：超硬磨料工具和精密加工工艺与装备。E-mail：hengwu01@163.com

中图分类号: TQ164; TG74; TB39
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- 文章访问数: 987
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- 被引次数: 0
出版历程
- 收稿日期: 2022-09-13
- 修回日期: 2023-01-03
- 录用日期: 2023-01-04
- 刊出日期: 2023-08-30

Research progress of vitrified bond CBN grinding wheel

School of Mechanical Engineering, Jiangsu University of Science and Technology, Zhenjiang 202003, Jiangsu, China

摘要

摘要:
陶瓷CBN砂轮在成形加工和精密加工等领域广泛应用，对其进行研究在提高工件加工质量和加工效率方面具有重要意义。分别从CBN磨粒、改性剂的添加、陶瓷CBN砂轮的制备和磨削性能方面，综述近些年陶瓷CBN砂轮的研究进展，并对其未来发展前景进行展望。在CBN磨粒方面，论述了CBN单晶的合成，介绍了CBN磨粒表面处理和加入强磁场时的处理方式；对于改性剂，分别论述了成孔剂、氧化物、金属物质、纳米材料的添加对陶瓷CBN砂轮性能的改善；在陶瓷CBN砂轮制备方面，介绍了其成形和烧结的方法。此外，还介绍了陶瓷CBN砂轮在钢类材料、镍基合金、钛合金等难加工材料上的磨削加工应用，并提出影响其磨削性能的因素。
- 陶瓷CBN砂轮 /
- 磨粒 /
- 改性剂 /
- 陶瓷结合剂 /
- 磨削性能
Abstract:
The ceramic CBN grinding wheels are widely used in the fields of forming and precision machining, and the research on them is of great significance in improving the machining quality and efficiency of workpieces. The research progress of ceramic CBN grinding wheels in recent years is summarized from various aspects, including CBN abrasive grains, modifier addition, preparation and grinding performances. Additionally, the future development prospects are also discussed. Regarding CBN abrasive grains, the synthesis of CBN single crystal is explored, and the surface treatment of CBN abrasive grains, as well as the treatment methods when adding a strong magnetic field, are introduced. Concerning modifier, the influences of adding pore forming agents, oxides, metal materials and nano-materials on the performances of ceramic CBN grinding wheels are discussed. In the preparation of ceramic CBN grinding wheels, the methods of forming and sintering are described. Moreover, the grinding applications of ceramic CBN grinding wheels on difficult-to-machine materials such as steel, nickel base alloy and titanium alloy are introduced, and the factors affecting the grinding performances of CBN grinding wheels are proposed.
- ceramic CBN grinding wheel /
- abrasive grains /
- modifier /
- vitrified bond /
- grinding performance

HTML全文

图 1 陶瓷结合剂CBN复合材料的截面形貌^[45]

Figure 1. Sectional morphologies of vitrified bond CBN composites^[45]

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图 2 造孔剂的颗粒形貌^[52]

Figure 2. Particle morphologies of the pore formers^[52]

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图 3 使用不同质量分数成孔剂制备的试样的SEM显微照片^[52]

Figure 3. SEM micrographs of specimens prepared with various mass fractions of pore formers^[52]

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图 4 不同TiO₂含量时陶瓷CBN复合材料的SEM图像^[71]

Figure 4. SEM images of vitrified bond CBN composites with different contents of TiO₂^[71]

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图 5 不同配方的陶瓷结合剂试样的断裂形态^[85]

Figure 5. Fracture morphologies of ceramic bond specimens with different formulas^[85]

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图 6 不同Cu含量时陶瓷CBN复合材料微观结构^[91]

Figure 6. Microstructures of vitrified bond CBN composites with different contents of Cu^[91]

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图 7 未添加和添加AlN的陶瓷CBN复合材料的断面形貌比较^[95]

Figure 7. Comparison of cross section morphologies of ceramic CBN composites with and without AlN^[95]

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图 8 不同AlN含量时陶瓷CBN复合材料的微观结构^[95]

Figure 8. Microstructures of ceramic CBN composites with different AlN contents^[95]

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图 9 不同V₈C₇-Cr₃C₂纳米复合物质量分数时陶瓷CBN工具的SEM形貌^[106]

Figure 9. SEM morphologies of ceramic CBN tools with different V₈C₇-Cr₃C₂ nanocomposite mass fractions^[106]

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图 10 砂轮中不同脆性的CBN磨粒^[128]

Figure 10. CBN abrasive grains with different brittleness in grinding wheels^[128]

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图 11 表面形貌对比^[134]

Figure 11. Comparison of surface morphology^[134]

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