CN 41-1243/TG ISSN 1006-852X

留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码

钻探用聚晶金刚石复合片的显微组织及性能

朱培 卢灿华 张涛 陈明 赵文龙 韩新伟

朱培, 卢灿华, 张涛, 陈明, 赵文龙, 韩新伟. 钻探用聚晶金刚石复合片的显微组织及性能[J]. 金刚石与磨料磨具工程, 2023, 43(4): 482-488. doi: 10.13394/j.cnki.jgszz.2022.0110
引用本文: 朱培, 卢灿华, 张涛, 陈明, 赵文龙, 韩新伟. 钻探用聚晶金刚石复合片的显微组织及性能[J]. 金刚石与磨料磨具工程, 2023, 43(4): 482-488. doi: 10.13394/j.cnki.jgszz.2022.0110
ZHU Pei, LU Canhua, ZHANG Tao, CHEN Ming, ZHAO Wenlong, HAN Xinwei. Microstructure and properties of polycrystalline diamond composites for drilling[J]. Diamond & Abrasives Engineering, 2023, 43(4): 482-488. doi: 10.13394/j.cnki.jgszz.2022.0110
Citation: ZHU Pei, LU Canhua, ZHANG Tao, CHEN Ming, ZHAO Wenlong, HAN Xinwei. Microstructure and properties of polycrystalline diamond composites for drilling[J]. Diamond & Abrasives Engineering, 2023, 43(4): 482-488. doi: 10.13394/j.cnki.jgszz.2022.0110

钻探用聚晶金刚石复合片的显微组织及性能

doi: 10.13394/j.cnki.jgszz.2022.0110
详细信息
    作者简介:

    朱培,女,1989年生,工程师。主要研究方向:金刚石复合片工艺及质量检测。E-mail:zhu_pei01@126.com

    通讯作者:

    卢灿华,男,1964年生,研究员级高级工程师。主要研究方向:金刚石复合片工艺与应用。E-mail:lucanhua01@163.com

  • 中图分类号: TQ164; TG74

Microstructure and properties of polycrystalline diamond composites for drilling

  • 摘要:

    采用上层为细粒度金刚石、下层与硬质合金接触的为粗细度金刚石的分层设计理念,制备钻探用多金刚石层的聚晶金刚石复合片(PDC),对比不同粒度的单层金刚石PDC与多层金刚石PDC的显微组织与性能的差异。利用超声波扫描、扫描电子显微镜(SEM)表征每种PDC的内部缺陷和表面形貌等,并分别对PDC的耐热性、抗冲击性和耐磨性进行测试。结果表明:多层金刚石PDC的综合性能良好,其表层耐磨,下层更耐冲击,且其具有更加均衡的耐热性、抗冲击性和耐磨性。细粒度金刚石层PDC的耐磨性更高,但耐热性和抗冲击性较低,而粗粒度金刚石层PDC的耐热性和抗冲击性能更好,但耐磨性较差。

     

  • 图  1  组装结构

    Figure  1.  Assembly structure

    图  2  单一粒度的PDC成品

    Figure  2.  PDC finished products with single particle size

    图  3  粗细粒度分层的PDC成品

    Figure  3.  PDC finished product with coarse and fine particle size stratification

    图  4  超声波缺陷扫描图片

    Figure  4.  Ultrasonic defect scanning picture

    图  5  扫描电镜形貌

    Figure  5.  SEM morphology

    图  6  自制落锤冲击试验装置图

    Figure  6.  Self-made drop hammer impact test device diagram

    图  7  样品在不同能量下的冲击次数

    Figure  7.  Impact times of samples under different energies

    图  8  不同样品在不同圈数下的磨口面积

    Figure  8.  Grinding area of different samples under different turns

    表  1  3种样品在不同温度下对应的完整片数

    Table  1.   Number of complete pieces corresponding to three samples at different temperatures

    编号总数量完整片数
    880 ℃900 ℃910 ℃930 ℃
    样品144320
    样品244442
    样品344432
    下载: 导出CSV
  • [1] WANG Y, LUI B, SONG J, et al. Study on the wear mechanising of PDC tools in high-milling of Al-Si alloy [J]. Advanced Materials Research,2012,381:16-19.
    [2] BELLIN F, DOURFAYE A, KING W, et al. The current state of PDC bit part technology [J]. World Oil,2010,231(11):67-71.
    [3] YAHIAOUI M, GERBAUD L, PARIS J Y, et al. A study on PDC drill bits quality [J]. Wear,2013,298-299:32. doi: 10.1016/j.wear.2012.12.026
    [4] 郑安, 梅炳初, 朱教群. 细晶粒金刚石−硬质合金刀具复合片的试制 [J]. 武汉理工大学学报,2004,24(3):9-11. doi: 10.3321/j.issn:1671-4431.2004.03.003

    ZHENG An, MEI Bingchu, ZHU Jiaoqun. Trial production of fine grain diamond-cemented carbide tool composite sheet [J]. Journal of Wuhan University of Technology,2004,24(3):9-11. doi: 10.3321/j.issn:1671-4431.2004.03.003
    [5] 贾洪声, 李彦涛, 王琰弟, 等. 金刚石初始粒径对金刚石聚晶层形貌及表面残余应力的影响 [J]. 超硬材料工程,2010,22(4):67-70. doi: 10.3969/j.issn.1673-1433.2010.04.006

    JIA Hongsheng, LI Yantao, WANG Yandi, et al. Effect of initial diamond particle size on the morphology and surface residual stress of diamond polycrystalline layer [J]. Superhard Materials Engineering,2010,22(4):67-70. doi: 10.3969/j.issn.1673-1433.2010.04.006
    [6] 程斯磊. PDC抗冲击性及耐磨性的测试与研究 [J]. 金刚石与磨料磨具工程,2002(5):41-44. doi: 10.3969/j.issn.1006-852X.2002.05.012

    CHENG Silei. Test and analysis on the impact toughness and wear-resistance of PCD [J]. Diamond & Abrasives Engineering,2002(5):41-44. doi: 10.3969/j.issn.1006-852X.2002.05.012
    [7] 罗德. 聚晶金刚石复合片及其钻头的应用研究 [D]. 武汉: 武汉理工大学, 2010.

    LUO De. Study on the application of polycrystalline diamond composite and its bit [D]. Wuhan: Wuhan University of Technology, 2010.
    [8] 王红波, 舒尚文, 孙起昱, 等. 硬岩地层PDC钻头不良工况原因分析与改善措施 [J]. 金刚石与磨料磨具工程,2012,32(189):41-45. doi: 10.13394/j.cnki.jgszz.2012.03.001

    WANG Hongbo, SHU Shangwen, SUN Qiyu, et al. Cause analysis and improvement measures of poor working conditions of PDC drill bits in hard rock formations [J]. Diamond & Abrasives Engineering,2012,32(189):41-45. doi: 10.13394/j.cnki.jgszz.2012.03.001
    [9] 陈晶晶, 孙振亚, 范端, 等. 聚晶金刚石复合片功能的微结构调控研究 [J]. 超硬材料工程,2009,21(6):13-16. doi: 10.3969/j.issn.1673-1433.2009.06.004

    CHEN Jingjing, SUN Zhenya, FAN Duan, et al. Microstructure regulation of polycrystalline diamond composite sheet function [J]. Superhard Materials Engineering,2009,21(6):13-16. doi: 10.3969/j.issn.1673-1433.2009.06.004
    [10] BOVENKERK H P, GLBLER G M. Diamond and cubic boron nitride abrasive compacts using size selective abrasive particles layers: US 4311490 [P]. 1991-02-26.
    [11] 张健琼, 沈翔, 罗锡裕. 金刚石复合片的微观分析研究 [J]. 金刚石磨料与磨具工程,2011,30(1):100-104.

    ZHANG Jianqiong, SHEN Xiang, LUO Xiyu. Microscopic analysis of diamond compacts [J]. Diamond & Abrasives Engineering,2011,30(1):100-104.
    [12] 邵丽华, 王海阔, 徐三魁, 等. 聚晶金刚石的热稳定性研究进展 [J]. 材料导报,2015,29(8):81-84.

    SHAO Lihua, WANG Haikuo, XU Sankui, et al. Research progress on thermal stability of polycrystalline diamond [J]. Materials Review,2015,29(8):81-84.
    [13] 黎明发, 张力, 吴永桥, 等. 金刚石复合片的性能检测及发展趋势 [J]. 武汉理工大学学报,2007,29(6):1-4. doi: 10.3321/j.issn:1671-4431.2007.06.001

    LI Mingfa, ZHANG Li, WU Yongqiao, et al. Performance testing and development trend of diamond compacts [J]. Journal of Wuhan University of Technology,2007,29(6):1-4. doi: 10.3321/j.issn:1671-4431.2007.06.001
    [14] DENG J X, ZHANG H, WU Z, et al. Friction and wear behavior of polycrystalline diamond at temperatures up to 700 ℃ [J]. International Journal of Refractory Metals and Hard Materials,2011,29(5):631-638. doi: 10.1016/j.ijrmhm.2011.04.011
    [15] 柴津萩, 王光祖. PDC主要特性与应用 [J]. 超硬材料工程,2007,19(5):36-42. doi: 10.3969/j.issn.1673-1433.2007.05.011

    CHAI Jinqiu, WANG Guangzu. Main characteristics and applications of PDC [J]. Superhard Material Engineering,2007,19(5):36-42. doi: 10.3969/j.issn.1673-1433.2007.05.011
    [16] 赵东鹏, 马姗姗, 牛同健, 等. 硬质岩层钻探用曲面聚晶金刚石复合片的性能表征 [J]. 金刚石与磨料磨具工程,2016,36(6):154-160. doi: 10.13394/j.cnki.jgszz.2016.6.0018

    ZHAO Dongpeng, MA Shanshan, NIU Tongjian, et al. Performance characterization of curved polycrystalline diamond compacts for drilling hard rock formations [J]. Diamond & Abrasives Engineering,2016,36(6):154-160. doi: 10.13394/j.cnki.jgszz.2016.6.0018
  • 加载中
图(8) / 表(1)
计量
  • 文章访问数:  400
  • HTML全文浏览量:  183
  • PDF下载量:  63
  • 被引次数: 0
出版历程
  • 收稿日期:  2022-07-14
  • 修回日期:  2022-12-09
  • 录用日期:  2023-12-23
  • 刊出日期:  2023-08-30

目录

    /

    返回文章
    返回