超薄切割片的加工变形研究现状

邹芹; 张呈祥; 李艳国; 黎克楠

doi:10.13394/j.cnki.jgszz.2021.0102

超薄切割片的加工变形研究现状

doi: 10.13394/j.cnki.jgszz.2021.0102

邹芹^{1, 2,},
张呈祥¹,
李艳国^2, ,,
黎克楠³

1.
燕山大学机械工程学院，河北秦皇岛 066004
2.
燕山大学亚稳材料制备技术与科学国家重点实验室，河北秦皇岛 066004
3.
郑州磨料磨具磨削研究所有限公司，郑州 450001

详细信息

作者简介:
邹芹，女，1978年生，教授、博士研究生导师。主要研究方向：超硬工具。E-mail: zq@ysu.edu.cn

通讯作者:
李艳国，男，1978年生，副研究员、硕士研究生导师。主要研究方向：陶瓷及其复合材料。E-mail: lyg@ysu.edu.cn

中图分类号: TG580.61+4
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- 被引次数: 0
出版历程
- 收稿日期: 2021-09-02
- 修回日期: 2021-09-25
- 录用日期: 2021-11-15
- 刊出日期: 2022-03-17

Research present situation of machining deformation of ultra-thin dicing blades

ZOU Qin^{1, 2
,},
ZHANG Chengxiang¹,
LI Yanguo^{2
, ,},
LI Kenan³

1.
College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, Hebei, China
2.
State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004, Hebei, China
3.
Zhengzhou Research Institute for Abrasives & Grinding Co., Ltd., Zhengzhou 450001, China

摘要

摘要: 超薄切割片在工作中极易出现径向加工变形。从应力和变形的理论分析、有限元模拟分析和试验研究等方面，对超薄切割片的加工变形研究现状进行总结。此外，分析研究中存在的问题，介绍具有相似结构的砂轮和圆锯片的相关研究成果。结果发现：切割片转速对超薄切割片变形影响的研究比较系统，但磨削深度和进给速度对其影响的相关研究还有一定的差距。同时，切入工件时测量方法的缺失也限制了研究的深入。因此，需要不断完善理论公式并充分应用有限元模拟，持续推进相关研究，优化和补偿超薄切割片的变形，提高工件的加工精度。
- 超薄切割片 /
- 磨削用量 /
- 应力分析 /
- 变形 /
- 有限元
Abstract: The ultra-thin dicing blades are prone to radial machining deformation during work. The research status of machining deformation of ultra-thin dicing blades is summarized from theoretical analysis of stress and deformation, finite element simulation analysis and experimental research. In addition, the existing problems are analyzed, and the related research results of grinding wheels and circular saw blades with similar structures are introduced. The results show that: the research on the influence of the cutting blade rotation speed on the deformation of the ultra-thin dicing blade is relatively systematic, but there is still a certain gap in the related researches on the influences of the grinding depth and the feed speed. Meanwhile, the lack of measurement methods when cutting into the workpiece also limits the further research. Therefore, the theoretical formula still needs to be constantly improved, and the finite element simulation should be fully applied, so as to optimize and compensate the deformation of ultra-thin dicing blades and improve the machining accuracy of workpieces.
- ultra-thin dicing blade /
- grinding parameters /
- stress analysis /
- deformation /
- finite element

HTML全文

图 1 常见的超薄切割片型号

Figure 1. Common ultra-thin dicing blade models

下载: 全尺寸图片幻灯片

图 2 离心力下超薄切割片的受力模型

Figure 2. Force model of ultra-thin dicing blade under centrifugal force

下载: 全尺寸图片幻灯片

图 3 不同转速下的动态直径^[14]

Figure 3. Dynamic diameter at different speeds^[14]

下载: 全尺寸图片幻灯片

图 4 弹/塑性变形区域示意图

Figure 4. Schematic diagram of elastic/plastic deformation area

下载: 全尺寸图片幻灯片

图 5 等效应力云图^[15]

Figure 5. Equivalent stress nephogram^[15]

下载: 全尺寸图片幻灯片

图 6 动态直径测量示意图

Figure 6. Schematic diagram of dynamic diameter measurement

下载: 全尺寸图片幻灯片

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